Instrumentation for mobile bearing prosthetics

ABSTRACT

Knee prosthesis instrumentation including an insertion tool and a removal tool. The insertion tool may include an offset to provide clearance from a femoral component of the knee prosthesis. The removal tool may be wedge shaped to at least partially encircle a post of the knee prosthesis for removal. A mallet may be used with the instruments to provide additional force for prosthesis insertion or removal. A slide hammer may be incorporated into the instruments themselves.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation in part of U.S. patent application Ser. No. 12/914,799 filed 28 Oct. 2010, which carries Applicants' docket no. MDR-5A, and is entitled IMPLANTABLE MOBILE BEARING PROSTHETICS, which is incorporated herein by reference in its entirety, which claims the benefit of the filing date of U.S. Provisional Application No. 61/255,566, filed 28 Oct. 2009 and entitled CRUCIATE RETAINING MOBILE BEARING PROSTHETIC KNEE, which is incorporated herein by reference in its entirety; and

which application is a continuation in part of U.S. patent application Ser. No. 12/606,326 filed 27 Oct. 2009, which carries Applicants' docket no. MDR-4, and is entitled SYSTEMS AND METHODS FOR MOBILE BEARING PROSTHETIC KNEE, which is incorporated herein by reference in its entirety, which claims the benefit of the filing date of U.S. Provisional Application No. 61/233,081, filed 11 Aug. 2009 and entitled MOBILE BEARING PROSTHETIC KNEE, which is incorporated herein by reference in its entirety.

This application also claims priority to U.S. Provisional Application No. 61/264,048 filed 24 Nov. 2009, which carries Applicants' docket no. MDR-7 PROV, and is entitled INSERTION AND REMOVAL TOOLS FOR PROSTHETIC IMPLANTS, which is incorporated herein by reference in its entirety.

BACKGROUND

One attribute of normal knee flexion is that, as the knee flexes, the contact points of the femur on the tibia move posteriorly. This posterior movement of the contact points is known as rollback. Also, normal knee rollback is much more pronounced on the lateral side of the knee than the medial side, which results in femoral external rotation during knee flexion. Rollback is facilitated by the natural posterior cruciate ligament (PCL). With prosthetic knees, as the knee flexes, the PCL causes a femoral implant of a prosthesis and femur to move in a posterior direction.

Other prosthetic knees currently on the market do not use two separate fully guided motion paths, and as a consequence may not reproduce normal knee kinematics and need to use wear components made of polyethylene, or similar material, to accommodate the less-guided sliding that occurs during knee flexion. These existing methods and procedures may not be as effective as desired. There is a need to have a tibial insert of a prosthetic knee roll back on a medial pivot axis causing greater rollback on the lateral side than the medial side, like a normal, non-prosthetic knee.

BRIEF DESCRIPTION OF THE DRAWINGS

Various embodiments of the present device will now be discussed with reference to the appended drawings. It is appreciated that these drawings depict only typical embodiments of the device and are therefore not to be considered limiting of its scope. It is further understood that individual characteristics of the various embodiments may be combined to form further embodiments without departing from the scope of the device.

FIG. 1 illustrates a perspective view of the prosthesis, with a femur, a tibia, a tibial baseplate, a tibial insert, a femoral implant and a reference arrow diagram;

FIG. 2 illustrates an exploded perspective view of the prosthesis of FIG. 1 with the femur, the tibia, the tibial baseplate with a tibial baseplate aperture, the tibial insert with a tibial insert boss and a tibial insert hole, the femoral implant, and a cam post with an outer sleeve;

FIG. 3 illustrates a cross sectional side view of the prosthesis of FIG. 1 with the femur, tibia, tibial implant, tibial insert, femoral implant, and the cam post with the outer sleeve;

FIG. 4 illustrates a perspective top view of one embodiment of the tibial baseplate of FIG. 1 with the tibial baseplate cavity for retention of a boss of the tibial insert, and a tibial baseplate hole for passage of the cam post, on a tibial baseplate bearing surface, a keel extending into the tibia and at least one wing;

FIG. 5 illustrates a perspective bottom view of the tibial baseplate of FIG. 4 with the at least one wing, the keel, the tibial baseplate aperture and the tibial baseplate cam post aperture;

FIG. 6 illustrates a perspective top view of a different embodiment of the tibial baseplate of FIG. 1 with the tibial baseplate aperture and a tibial baseplate cam post aperture on a tibial baseplate bearing surface, a keel and at least one peg;

FIG. 7 illustrates a perspective bottom view of the tibial baseplate of FIG. 6 with the at least one peg, the keel, the tibial baseplate aperture and the tibial baseplate cam post aperture;

FIG. 8 illustrates a perspective top view of the tibial insert of FIG. 1 with articulating surfaces, a tibial insert notch on the posterior side to allow retention of PCL, a boss and a tibial insert channel;

FIG. 9 illustrates a perspective bottom view of the tibial insert of FIG. 8 with the tibial insert channel, the boss, the tibial insert notch, a baseplate facing surface and an axis of rotation generally in the center of the boss;

FIG. 10 illustrates a top view of the tibial insert of FIG. 8 with the articulating surfaces, the notch and the channel;

FIG. 11 illustrates a perspective front view of the femoral implant of FIG. 1 with condyles for articulation with the tibial baseplate, a cam feature for interaction with the cam post and a trochlear notch;

FIG. 12 illustrates a perspective back view of the femoral implant of FIG. 11 with a femoral implant opening for engagement with the cam post, a condyle gap between the condyles and condyles;

FIG. 13 illustrates an exploded perspective view of the cam post of FIG. 2 with a cam post core and an outer sleeve;

FIG. 14 illustrates the cam post of FIG. 13 with the outer sleeve at least partially encircling the cam post core;

FIG. 15 illustrates a perspective view of an alternate embodiment of the prosthesis with a femur, a tibia, femoral implant, a cam post a tibial insert and a tibial baseplate;

FIG. 16 illustrates a cross sectional side view of the prosthesis of FIG. 15 with the femoral implant the cam post, the tibial insert and the tibial baseplate;

FIG. 17 illustrates a perspective back view of the femoral implant of FIG. 15 with a cam feature, condyles, and a femoral opening;

FIG. 18 illustrates a perspective bottom view of the tibial baseplate of FIG. 15 with a keel (smaller than the keels of FIGS. 4-7), at least one peg, a cavity to receive a boss of the tibial insert and tibial facing side and a notch on the posterior side for retention of the PCL;

FIG. 19 illustrates a perspective top view of the tibial insert of FIG. 15 with articulating surfaces to interact with the condyles of the femoral implant of FIG. 17, a boss to interact with the cavity of the tibial baseplate of FIG. 18, a medial peak, a tibial insert channel for passage of the cam post, and a notch on the posterior side of the tibial insert for retention of the PCL;

FIG. 20 illustrates a top view of the tibial insert of FIG. 19 with a channel, a notch and articulating surfaces;

FIG. 21 illustrates a side view of the cam post of FIG. 15 with a cam post body superior end and an inferior end with a groove between the superior and inferior ends and a cam post boss extending inferiorly from the inferior end of the cam post;

FIG. 22 illustrates a perspective front view of the cam post of FIG. 21;

FIG. 23 illustrates an exploded perspective back view of an alternate embodiment of the prosthesis of FIG. 1 with a femur, a tibia, femoral implant, a cam post, a tibial insert and a tibial baseplate;

FIG. 24 illustrates a cross sectional side view of the prosthesis of FIG. 23 with a femoral implant, a cam post, a tibial insert and a tibial baseplate;

FIG. 25 illustrates a perspective back view of a femoral implant with a femoral opening engaging the cam post and opening walls for stabilization of the cam post and the prosthesis;

FIG. 26 illustrates a perspective view of the cam post of FIG. 23 with a cam post core with a snap feature for engaging a cam post sleeve;

FIG. 27 illustrates a side view of an alternate embodiment of a cam post of FIG. 26 with a cam post sleeve and a cam post core the cam post core having a ridge to prevent movement of the cam post sleeve after it engages the cam post core;

FIG. 28 illustrates slightly different embodiment of the prosthesis of FIG. 23 (the only difference is in the cam post of FIG. 26) showing the cam post of FIG. 27;

FIG. 29 illustrates an exploded perspective back view of an alternate embodiment of the prosthesis of FIG. 1 with a femur, a tibia, a femoral implant, a tibial insert, a tibial baseplate, a cam post and a hinge block which slides around the cam post;

FIG. 30 illustrates a cross section side view of the prosthesis of FIG. 29 with the femoral implant secured to the femur, the femoral implant engaging the hinge block, the hinge block around the cam post, the condyles of the femoral implant articulating against the tibial insert, the tibial insert engaging the tibial baseplate and the tibial baseplate secured to the tibia;

FIG. 31 illustrates a perspective back view of the femoral implant of FIG. 29 with condyles, an opening, opening walls to restrain varus/valgus movement, and an eccentric pin to pass through an opening in the hinge block to stabilize the hinge block (and the prosthesis) within the femoral implant;

FIG. 32 illustrates a perspective view of the hinge block and cam post of FIG. 29 with the hinge block with a first bore running superiorly/inferiorly for engaging the cam post and a second bore running medial/laterally for engaging the eccentric pin of the femoral implant;

FIG. 33 illustrates a perspective view of an alternate embodiment of the prosthesis of FIG. 1 with a femur, a tibia, a femoral implant, a tibial baseplate and a tibial insert;

FIG. 34 illustrates an exploded perspective view of the tibial baseplate of FIG. 33 substantially similar to that of FIG. 4 with a tibial baseplate notch, a hole, a cavity, however with a different post than in FIG. 4 and with a screw;

FIG. 35 illustrates a perspective view of the tibial baseplate of FIG. 34, with the post and screw engaged in the hole of the tibial baseplate;

FIG. 36 illustrates a perspective view of the femoral implant of FIG. 33 with a first and second condyle, a gap and a femoral keel;

FIG. 37 illustrates a top perspective view of the tibial insert of FIG. 33 with a first and second articulating surface and a tibial insert cutout;

FIG. 38 illustrates a bottom perspective view of the tibial insert of FIG. 37 with a tibial baseplate facing side, a tibial insert channel and a boss;

FIG. 39 illustrates a perspective view of the tibial baseplate of FIG. 34 with a alternate post and snap feature on the post;

FIG. 40 illustrates a perspective view of a tibial insert substantially similar to the tibial insert of FIG. 38, however, this figure illustrates a slot feature in the tibial insert channel for engaging the snap feature of the post of FIG. 39;

FIG. 41 illustrates a side perspective view of the tibial baseplate of FIG. 39 and the tibial insert of FIG. 40 in cross-section engaging the tibial baseplate with the snap feature and slot;

FIG. 42 illustrates a perspective view of a prosthetic knee with a femoral implant, a tibial baseplate, a cam post and an insertion instrument;

FIG. 43 illustrates a perspective view of the insertion instrument of FIG. 43;

FIG. 44 illustrates a bottom perspective view of the insertion instrument of FIG. 42;

FIG. 45 illustrates a perspective view of an alternate embodiment of the insertion instrument of FIG. 42;

FIG. 46 illustrates a bottom perspective view of the alternate embodiment of the insertion instrument of FIG. 45;

FIG. 47 illustrates a perspective view of an alternate embodiment of the insertion instrument of FIG. 42;

FIG. 48 illustrates a perspective view of a tibial baseplate, a cam post and a removal instrument; and

FIG. 49 illustrates a perspective view of the removal instrument of FIG. 48.

DETAILED DESCRIPTION

This disclosure relates to systems and methods used in orthopaedic surgery, and in particular, to total knee arthroplasty. Those of skill in the art will recognize that the systems and methods described herein may be readily adapted for any total joint arthroplasty procedure. Those of skill in the art will also recognize that the following description is merely illustrative of the principles of the device, which may be applied in various ways to provide many different alternative embodiments. This description is made for the purpose of illustrating the principles of this device and is not meant to limit the inventive concepts in the appended claims.

Referring to FIG. 1, a perspective view illustrates a mobile bearing prosthesis 10 according to one embodiment, implanted in a knee. This figure and subsequent figures may be oriented according to the reference arrow diagram 9, having a superior direction 3, an inferior direction 4, a medial direction 5, a lateral direction 6, a posterior direction 7, and an anterior direction 8. In this application, “left” and “right” are used with reference to a posterior view. “Medial” refers to a position or orientation toward a sagittal plane (i.e., plane of symmetry that separates left and right sides of the body from each other), and “lateral” refers to a position or orientation relatively further from the sagittal plane. The prosthesis 10 may comprise a tibial baseplate 14, a tibial insert 16 and femoral implant 12.

Referring to FIGS. 2 and 3, the prosthesis 10 comprises the tibial baseplate 14, attached to the resected tibia 2; a cam post 19 may be attached to the tibial baseplate 14 and may either be a modular or non-modular part of the baseplate. The cam post 19 helps guide the rotation of the femoral component and tibial insert 16 during flexion of the prosthesis 10. The cam post 19 of this embodiment is of two-piece construction, with a cam post core 18, which may be metallic, and a sleeve 20, which may be a polymer outer wear sleeve. However, either the cam post core 18 or the sleeve 20 may be comprised of other biocompatible materials. A tibial insert 16 may be rotationally connected to the tibial baseplate 14, rotating about an axis within a tibial insert channel 26 which axis of rotation is medial to the midline of the tibia. A femoral implant 12 may be attached to a resected femur 1, which is supported by the tibial insert 16 and which slidably engages with the cam post 19 to guide the rotation of the tibial insert and posterior movement of the femoral component 16 during flexion of the prosthesis 10.

For any of the parts of the prosthetic knee any biocompatible material may be used, including but not limited to stainless steels, titanium and its alloys, cobalt-chrome and its alloys, ceramics, composite materials, and polymers.

Referring to FIGS. 4 and 5, the tibial baseplate 14 may be made of a cobalt-chromium alloy. Other metals, such as titanium alloys or other composites may be used as well as polymer, ceramic, or other composite materials. In this embodiment the tibial baseplate 14 is rigidly attached to the resected tibia 2 on a tibia facing surface 36. The tibia facing surface 36 may face inferiorly and may comprise a broad platform to engage the resected tibia 2. Protruding inferiorly from the tibia facing surface is a keel 32 and at least one baseplate wing 34. The keel 32 may be driven into the core of the resected tibia 2. The at least one baseplate wing 34 is broader toward the tibia facing surface 36 and narrows toward an inferior end of the keel 32. The wing 34 extends from the tibia facing surface 36 the length of the keel 32 and is in communication with the keel 32. The wing 34 may also be driven into the resected tibia 2 for added fixation and stabilization. Attachment of the tibial baseplate 14 may also be made by using cement, force fit, bone in-growth, bone screws or other method. A superior surface 28 of the tibial baseplate 14 may be substantially flat and may extend to the ends or slightly beyond the resected tibia. The tibial baseplate 14 may act as a support for the tibial insert 16. The superior surface 28 of the tibial baseplate 14 may be polished to minimize wear between the tibial baseplate 14 and the tibial insert 16. The tibial baseplate 14 includes a hole 30, for the mounting of cam post 19, which may be positioned substantially in the geometric center of the tibial baseplate 14 and is deep enough to receive at least a portion of the cam post 19. The hole 30 may be substantially circular in cross section but may be any geometric shape that compliments the cam post 19. The tibial baseplate may also include a cavity 22 apart from the hole 30 and positioned substantially medial from the geometric center and apart from a periphery 38 of the tibial baseplate 14. The cavity 22 may provide a rotational medial axis 23 for the tibial insert 16 allowing for rotational movement of the tibial insert about that medial axis 23. In this embodiment the tibial baseplate 14 may include a periphery which runs around and bounds the superior surface 28 of the tibial baseplate 14. A notch 40 may be positioned substantially in the middle of a posterior side 44 of the superior surface 28 along the periphery 38 of the tibial insert 14. An anterior side 42 is positioned opposite the posterior side 44 along the periphery 38. The notch 40 may extend toward the anterior side 42 of the tibial baseplate but may not extend as far as the hole 30. The notch 40 may allow room for retention of the PCL or another natural ligament or tendon positioned posterior the tibial baseplate 14.

Referring to FIG. 5, a perspective view illustrates the tibia-facing side 36 of the tibial baseplate 14. The keel 32 and the at least one baseplate wing 34 may comprise porous material that encourages bone in-growth and which may include elements in those pores which advocate such in-growth further.

Referring to FIGS. 6 and 7, an alternate embodiment of the keel 32 is present with at least one peg 35. The peg 35 may be circular but can be any geometric shape. The peg 35 may extend inferiorly from the tibia facing surface 36 and may be smaller than the size of the keel 32. The peg 35 may also be spaced apart from the keel 32. In this and other embodiments of the device the size, shape and placement of the keel 32 may vary. The pegs 35 may not be present at all. Likewise, the tibial baseplate notch 40 can vary in size, shape and placement as well. This embodiment of keel 32 and at least one peg 35 may also comprise porous material that encourages bone in-growth and which may include elements in those pores which advocate such in-growth further.

Referring to FIG. 8, the tibial insert 16 comprises a tibial baseplate facing side 54, a femoral implant facing side 55, a tibial insert periphery 52 extending around the tibial insert 16 and a tibial insert channel 26. The tibial insert periphery 52 comprises an anterior facing portion 48 and a posterior facing portion 50. The tibial insert periphery 52 bounds the tibial baseplate facing side 54 and the femoral implant facing side 55. The tibial insert channel 26 may be arc-like shaped and may be centrally located extending from the femoral implant facing side 55 to the tibial baseplate facing side 54. The tibial insert channel may be shaped to slidably fit over the cam post 19. The tibial channel 26 is large enough and shaped to allow some arc-like rotation of the tibial insert 16 after being positioned over the cam post 19. The femoral implant facing side 55 may comprise a first articulating surface 46 and a second articulating surface 47 positioned opposite the tibial insert channel 26. The first articulating surface 46 may be positioned substantially medial to the insert channel 26 and extend from the insert channel 26 to the tibial insert periphery 52. The second articulating surface 47 may be positioned substantially lateral to the insert channel 26 and extend to the tibial insert periphery 52. The articulating surfaces 46, 47 are shaped and curved to align with the femoral implant 12 for when the prosthesis 10 is implanted in the patient.

Referring to FIG. 9, the tibial baseplate facing side 54 may be substantially flat with the exception of a boss 24 extending inferiorly, positioned toward the medial side of the tibial baseplate 16 but apart from the tibial insert periphery 52. The boss 24 may be substantially circular in cross-section and fits within the complimentary cavity 22. The flat tibial baseplate facing side 54 may align with the flat superior surface 28 of the tibial baseplate 14 and the boss 24 is positioned within the cavity 22 of the tibial baseplate 14. The cavity 22 provides a rotation axis 23 of the tibial insert 16 allowing for some amount of pivot rotation about this rotation axis 23 which allows the tibial insert to perform an arc-like rotation in relation to the tibial insert channel 26 and the cam post 19. The rotation of the tibial insert 16 is constrained by the tibial insert channel 26 positioned over the cam post 19.

The tibial insert 16 can be comprised of many biocompatible materials. Polymers may be preferred but metals and ceramics may also be used.

Referring to FIG. 10, a tibial insert notch 56 may be positioned along the tibial insert periphery 52 toward the posterior facing portion 50 of the tibial insert 16. The tibial insert notch 56 may extend toward the anterior facing portion 48 but not as far as the tibial insert channel 26. The tibial insert notch 56 may be aligned with the tibial baseplate notch 40 and may allow room for retention of the PCL or another ligament positioned behind the tibial baseplate 14 and the tibial insert 16.

Referring to FIG. 11, the femoral implant 12 has a bone-facing side 70, a trochlear groove 72 on an anterior end 60 end of the femoral implant 12, and a cam feature 64. The trochlear groove 72 may be somewhat flat with a dip that extends posteriorly. The trochlear groove 72 adjoins a first condyle 58 and a second condyle 59 extending posteriorly to a posterior end 62 of the femoral implant 12. The cam feature 64 also adjoins the first and second condyles 58, 59 separate from and posterior to the trochlear groove 72. The cam feature 64 may be substantially flat on a superior and inferior side with rounded edges on each of an anterior and posterior side of the cam feature 64. The first condyle and second condyles 58, 59 may curve cephalically from the anterior end 60 to the posterior end 62, to match the contours of a natural distal end of a femur and are shaped to align with the first articulating surface 46 and the second articulating surface 47 of the tibial insert 16 respectively. The radius of curvature of the condyles 58, 59 may relatively match the same curvature of the articulating surfaces 46, 47 of the tibial insert 16. The condyles 58, 59 may be polished to minimize wear between the condyles 58, 59 and the articulating surfaces 46, 47 of the tibial insert 16. If the tibial insert 16 is also made of metal, including those metals named herein, it may also be polished to minimize wear.

The bone-facing side 70 may have a bone-facing surface 66 which may comprise a porous material to encourage bone in-growth. A gap 68 may extend between the condyles 58, 59 from the posterior end 62 and may be a fixed height, but the condyles 58, 59 may be of various widths, sizes and curvatures depending on the specific anatomy of the patient or tibial insert 16. The surface curvature of the condyles 58, 59 may also vary to match the curvature of the specific tibial insert 16 chosen for the patient's mobility requirements.

Referring to FIG. 12, the femoral implant 12 may further comprise an opening 74. The opening 74 may be bounded by the condyles 58, 59, the cam feature 64, and the trochlear groove 72. The opening 74 may be shaped and positioned to receive the cam post 19. The cam post 19 slidably inserts into the opening 74 and a posterior side of the cam post 19 engages the cam feature 64 on an anterior side of the cam feature 64 during knee flexion.

Referring to FIG. 13, the cam post 19 may comprise the cam post core 18 and the outer sleeve 20. The cam post core 18 has an inferior end 88, a superior end 84, a superior portion 82, an inferior portion 86 and an intermediate portion 80 between the superior and inferior portions 82, 86. The intermediate portion 80 may be of greater width than the inferior and superior portions 82, 86, and may comprise wings 76 extending laterally and medially and are positioned as a stop to engage the outer sleeve 20. Toward the inferior end 88 the cam post core may have a Morse taper or similar taper or pin which engages in the tibial baseplate hole 30 and a core notch 78 which may act like a key fit. The intermediate portion 80 may also vary in height (superiorly to inferiorly) depending on variations of the patients anatomy.

Referring to FIGS. 13 and 14, the superior portion 82 is shaped to slidably receive the outer sleeve 20. The outer sleeve 20 has a sleeve channel 90, a superior end 94 and an inferior end 92. The sleeve channel 90 may be circular or other geometric shape which is complimentary to the shape of the superior portion 82. The sleeve channel may slide over the superior portion 82 at least partially surrounding the superior portion 82. The outer sleeve 20 is positioned around the superior portion 82 and slides onto the superior portion 82 until the sleeve inferior end 92 engages the wings 76 of the intermediate portion 80 of the cam post 19. The outer sleeve 20 may comprise a sleeve notch 96 toward the inferior end 92 of the outer sleeve 20. The sleeve notch 96 may extend superiorly and may communicate with the intermediate portion 80 and receive a portion of the intermediate portion 80 within the sleeve notch 96, providing greater stability and fixation of the cam post core 18 to the outer sleeve 20. The sleeve notch 96 may also provide rotational stops so the outer sleeve 20 is unable to rotate when snapped into engagement with the cam post core 18. The outer sleeve 20 may be secured to the cam post core 18 through snap fit features. After the outer sleeve 20 is positioned around the superior portion 82 of the cam post core 18 the cam post core superior end 84 and the outer sleeve superior end 94 may be flush. The superior end 84 of the cam post 19 may comprise a pocket 85. The pocket 85 may extend within the superior portion 82 cam post core 18 and the pocket may extend from the superior end 84 at least partially toward the inferior end 88. The pocket 85 may be configured to receive a tool or instrument for insertion and impaction into the prosthesis 10. The pocket 85 may provide a complimentary fit for the tool or instrument and may be any cross-sectional geometric shape so long as it provides for a complimentary fit to the tool or instrument.

The cam post core 18 may be made of cobalt-chrome or its alloys, titanium or its alloys, stainless steel or any other biocompatible metal, ceramic or polymer or a combination of the preceding. The outer sleeve 20 may be preferably made of polymer; however, it may also be comprised of many other biocompatible materials including ceramics and metals and combinations thereof. In addition the cam post core 18 and the sleeve 20 may be one piece instead of two pieces.

Referring back to FIG. 3, the tibial baseplate 14 is secured to the resected tibia 2. The cam post 19 may be secured to the tibial baseplate 14 using a Morse taper or similar taper or pin feature (the core notch 78 of the cam post core 18). The tibial insert 16 is positioned over the cam post 19 and the boss 24 of the tibial insert 26 is positioned within the cavity 22 of the tibial baseplate providing an axis of rotation 23. The tibial insert channel 26 may contain a metal band lining the channel 26. The sleeve 20 of the cam post 19 may be polyethylene and may extend from the sleeve superior end 94 to the tibial baseplate 14 when the cam post 19 is correctly positioned in the baseplate 14. This feature of the metal band and extension of the polyethylene sleeve 20 may minimize stresses on the tibial insert 16 when it contacts the cam post 19 and stops.

The femoral implant 12 is secured to the resected femur 1. The cam post is then positioned within the opening 74 of the femoral implant 12 engaging the cam feature 64 during knee flexion. The cam feature 64 provides rollback and femoral external rotation during knee flexion. The cam post 19 after engaging the cam feature 64 allows two fully guided rotational axes and provides anterior and posterior stabilization features. The cam post 19 engages the cam feature 64 resisting posterior tibial translation. The cam post 19 also engages the tibial insert channel 26 to restrict anterior displacement of the tibial insert 16 and the tibia as well.

One fully guided rotational axis is between the femoral implant 12 and the tibial insert 16 by engagement of the condyles 58, 59 with the articulating surfaces 46, 47. A second fully guided rotational axis is between the tibial insert 16 and the tibial baseplate 14 by aligning the tibial baseplate facing side 54 with the flat superior surface 28 of the tibial baseplate 14. The second rotational axis is accomplished by the positioning of the boss 24 within the cavity 22. The first and second rotational axes closely match the motion of the natural knee and are suitable for hard-on-hard bearing contact surfaces, such as the use of cobalt-chrome, ceramic, composite or other hard materials for the femoral implant 12, tibial insert 16 and tibial baseplate 14, which may lead to longer durability of the prosthetic knee. The potential advantage of using exclusively hard materials is that polyethylene debris can be eliminated and wear particle generation can be reduced, reducing the chance of osteolysis and implant loosening. However, to be able to use exclusively hard materials requires a fully guided motion conforming mobile bearing design—meaning a design in which relative motion between any two parts occurs along only one path.

Cobalt-chrome and its alloys are not the only hard-on-hard material that may be used, other examples include, but are not limited to, stainless-steel, titanium and its alloys, titanium carbide, titanium nitride, ion-implantation of titanium, diffusion hardened metals, diamond like coatings, diamond-like carbon, zirconium nitride, niobium, oxinium or oxidized zirconium, ceramics such as alumina and zirconia, and many other biocompatible materials and coatings.

Another advantage of the features recited herein is that this design provides knee motion during flexion closer to the natural knee. Two other benefits of these novel features is that (1) the cam post 19 can provide both anterior and posterior rotational stops for the tibial insert 16, and (2) the cam post 19 can independently provide anterior and posterior translation stops for the femoral implant 12. These benefits of the design contribute to the overall stability of the prosthetic knee, eliminate the risk of bearing spin out, and limit anterior tibial translation which is provided by the anterior cruciate ligament in the normal knee.

In alternative embodiments, the various components shown and described herein may have different sizes, configurations (such as size of the keel, shape and size of the cam post, the width of tibial insert, and the like) material properties, and other variations to adapt them to variations in patient anatomy. If desired, multiple versions of each of the femoral implant, tibial baseplate, and tibial insert components may be provided together in a single kit to enable a surgeon to interoperatively select the best set of components for a patient.

Referring to FIG. 15, an alternate embodiment of a prosthesis 110 includes a, femoral implant 112, a tibial baseplate 114, a tibial insert 116 and a cam post 118. The interaction between each of the components is similar to the previous embodiment.

Referring to FIG. 16, similar to the previous embodiment the femoral implant 112 engages the tibial insert 116 and the cam post 118 may engage a cam feature 120 during flexion of the knee providing anterior and posterior translational stops for the femoral implant. The cam post 118 is fixed to the tibial baseplate 114 and passes through a tibial insert channel 130 (better depicted in FIGS. 19 and 20). The cam post 118 provides anterior and posterior rotational stops for the tibial insert 116.

Referring to FIG. 17, the femoral implant 112 includes condyles 125 which interact with and are highly conforming with the tibial insert 116. The femoral implant also includes a bone facing side 128 that is configured to engage a resected femur. Between an anterior end 124 and a posterior end 126 lies a femoral implant opening 122 shaped to receive the cam post 118 and immediately posterior to the opening 122 is a cam feature 120 which is positioned and shaped to engage the cam post 118 during flexion of the prosthesis 110. The cam feature 120 provides rollback and femoral external rotation during knee flexion.

Referring to FIG. 18, the tibial baseplate 114 is similarly shaped to the previous embodiment's baseplate 14. However, a keel 133 may be shorter. The tibial baseplate 114 may comprise the same elements of the previous embodiment and they may carry out the same functions of the previous embodiment as well. The parts of the tibial baseplate which may minor the previous embodiment include a tibial baseplate hole 131 to engage the cam post 18, a tibial baseplate cavity 137 to engage a boss 132 (depicted in FIG. 19), and a tibia facing surface 137 configured to engage the resected tibia 2. The features may also include at least one peg 145 extending from the tibia facing surface 137 to engage the tibia 2. A tibial baseplate superior surface 141 may be flat allowing for interaction with the tibial insert 116 similar to the previous embodiment. The tibial baseplate may also further comprise the tibial baseplate notch 143 which may allow room for retention of the PCL or another ligament posterior to the tibial baseplate 114 and the tibial insert 116.

Referring to FIGS. 19 and 20, the tibial insert 116 may comprise many of the same elements with the same function and design as the previous embodiment. However, an anterior end 142 may have a greater height than a posterior end 140 of the tibial insert 116. In addition a peak 138 may extend superiorly and may be positioned toward the posterior end 140 of the tibial insert 116 to interact between, and are highly conforming with, the condyles 125 of the femoral implant 112. The other characteristics of the tibial insert 116 include a medial and a lateral articulating surfaces 134, 135 sculpted and curved to align with the condyles 125 of the femoral implant, as well as the tibial insert channel 130 which may be somewhat arc shaped (Refer to FIG. 17), which is large enough to slidably receive the cam post 118 and allows for anterior posterior rotation along the arced channel 130. Furthermore the tibial insert 116 includes the tibial insert baseplate facing surface 144 which may be flat configured to align with the flat tibial baseplate superior surface 144, and the boss 132 shaped to align and be received within the cavity 137 to provide a rotational axis for the anterior posterior rotation of the tibial insert 116. The tibial insert 116 also includes the tibial insert notch 136 which may allow room for retention of the PCL or another ligament posterior to the tibial baseplate 114 and the tibial insert 116.

Referring to FIGS. 21 and 22, the cam post 118 includes a cam post body 146 with a wider inferior end 154 than a superior end 152 and a cam post boss 148 extending inferior shaped to engage the tibial baseplate hole 131. The cam post 118 is fixed to the tibial baseplate 114 through the interaction between the tibial baseplate hole 131 and the cam post boss 148.

The cam post 118 decreases in width from the inferior end 154 to the superior end 152. Between the superior end 152 and the inferior end 154 is a groove 150 passing from a medial to lateral direction on the posterior side of the cam post 118. The groove 150 is shaped to engage the cam feature 120 of the femoral implant 112 during flexion of the prosthesis 110. An anterior side of the cam post 118 may sloop gradually from the superior end 152. The gradual sloop may allow for easier flexion and extension of the prosthesis when the cam post 118 is engaged with the cam feature.

The interaction of each the components may be similar to the previous embodiment with differences in structure only (refer to FIG. 13). The features recited herein are that this design provides knee motion during flexion closer to the natural knee. Benefits of these features include the same features as previously recited which are (1) the cam post 118 can provide both anterior and posterior rotational stops for the tibial insert 116, and (2) the cam post 118 can independently provide anterior and posterior translation stops for the femoral implant 112. These benefits of the design contribute to the overall stability of the prosthesis 110.

Referring to FIGS. 23 and 24, another alternate embodiment of a prosthesis 210 includes the same or similar components of the previous embodiments with a femoral implant 212, a tibial baseplate 214, a tibial insert 216 and a cam post 219 comprising a cam post core 218 and a sleeve 220. This specific embodiment is intended to prevent varus/valgus displacement and may be more suitable for those patients who have insufficient, lax or absent medial or lateral stabilizing ligaments. The tibial insert has a tibial insert channel 215 (similar to those channels 26 and 130 in the two previous embodiments) and a boss 217 (similar to those bosses 24 and 132 of the previous embodiments). The tibial baseplate 214 has a cavity toward the medial side 213

The components are substantially similar to the previous embodiments. The tibial insert has a tibial insert channel 215 (similar to those channels 26 and 130 in the two previous embodiments) and a boss 217 (similar to those bosses 24 and 132 of the previous embodiments). However, referring to FIG. 25, the femoral implant 212 which has a femoral opening 222 may also comprise opening walls 224. The opening walls 224 may extend in a planar fashion substantially superiorly from the bone facing surface 66 of the femoral implant 212 but not extending beyond the bounds of the posterior end 62 or the anterior end 60. The opening walls 224 may engage the cam post sleeve 220 of the cam post 219 preventing varus/valgus distraction and provide greater medial/lateral stabilization (refer to FIG. 23).

Referring to FIG. 26, the cam post core 218 comprises most of the same features of the cam post core 18 of FIGS. 13 and 14; however, a cam post core superior portion 226 may be substantially circular in cross section with a snap feature 228 on the superior end shaped to snap into engagement with the sleeve 220. The sleeve 220 may be substantially rectangular in cross section; however any shape that would enable engagement with the femoral implant 212 opening walls 224 is sufficient. The sleeve 220 has a cylindrical bore 232 passing longitudinally there through and a taper 230 toward the inferior end of the sleeve 220 to prevent any obstruction of the sleeve with the tibial insert channel 215. The cam post core superior portion 226 is at least partially inserted into the sleeve 220 until the two components snap into engagement. Other means besides a snap feature may be used for engagement of the sleeve 220 to the cam post core superior portion 226. The sleeve 220 may rotate around the center axis of cam post core 218 after the sleeve is positioned around the cam post core superior portion 226. The cam post core 218 may be polished to minimize wear between the cam post core 218 and the sleeve 220. Internal stops (not shown) may be added to prevent complete rotation of the sleeve around the center axis of the cam post core 218.

Referring to FIGS. 27 and 28, an alternate embodiment of the cam post core 218 may have a ridge 234 which may extend superiorly from an intermediate portion (similar to intermediate portion 80 of FIG. 14) and such ridge may extend either posteriorly or anteriorly from the cam post core superior portion 226 of the cam post core 218. The ridge 234 may be narrower and shorter than the cam post core 226. The sleeve 220 may provide a complimentary fit shaped bore 236 that concentrically fits the cam post core superior portion 226 with the ridge 234 of the cam post core 218. This ridge 234 prevents any rotational movement of the sleeve 220. Any other means may be used to prevent rotational movement of the sleeve 220 around the cam post core 218. Again, the cam post core 218 and the sleeve 220 may be one piece instead of two pieces.

Referring to FIGS. 29 and 30, a further embodiment of a prosthesis 310 includes a femoral implant 312, a tibial baseplate 314, a tibial insert 316, a cam post 318 and a hinge block 320. The tibial baseplate 314 and the tibial insert may substantially mirror any of the previous embodiments recited herein with the medial rotational axis. Referring to FIG. 31, the femoral implant 312 is similar to the previous embodiments recited herein with a femur facing side 322, a femoral implant opening 324 and condyles 328 match the curvature of the specific tibial insert 316 chosen for the patient's mobility requirements. However, the femoral implant 312 also includes an eccentric pin 326 which is insertable into the hinge block 320 and opening walls 325 (similar to the opening walls 224 of FIG. 25) which engage the hinge block and help in preventing varus/valgus displacement and axial distraction, and provide greater medial/lateral stabilization (refer to FIG. 29).

Referring to FIG. 32, the cam post 318 may be substantially circular in cross section with a Morse taper or similar taper toward the inferior end. The hinge block 320 may be substantially rectangular in cross section and may include a first bore 330 extending superiorly/inferiorly through the block from a superior end 334 to an inferior end 336. The first bore 330 is positioned toward the anterior end of the block 320 while the second bore is positioned near the posterior end and superior end 334. The first bore 330 is shaped to slidably receive the cam post 318. The hinge block may also include a second bore 332 extending laterally/medially through the block 320 from a medial end 338 to a lateral end 340. The second bore is positioned and shaped to receive the eccentric pin 326 of the femoral implant 312. The eccentric pin 326 may be tubular and complimentary fits within the second bore 332. The eccentric pin 326 may rest within a relatively central location within the femoral implant 312. The eccentric pin 326 and the opening walls 325 of the femoral implant 312 provide greater medial/lateral stabilization and prevent varus/valgus distraction as well. The two bores 330, 332 of the hinge block 320 may not intersect. This embodiment may be advantageous for those patients that have insufficient, lax or absent medial or lateral stabilizing ligaments.

One method that may be used in placing the prosthesis 10 (any of the embodiments will be similar) is to attach the femoral implant 12 and tibial baseplate 14 first to the resected femur 1 and tibia 2 respectively. The order in which either of these is done is left to the preference of the surgeon. After each of the femoral implant 12 and tibial baseplate 14 is secured a trial tibial insert (not shown) with an attached trial cam post (not shown) is positioned on the tibial baseplate to determine the correct size of post and tibial insert to provide for the patients anatomy. The trial cam post is not rigidly connected to the trial insert and can move within the trial tibial insert channel. The trial tibial insert and cam post are removed and the tibial insert 16 is attached to the tibial baseplate 14 through use of the tibial insert boss 24 and the tibial baseplate cavity 22. The knee is then placed in deep flexion to allow the cam post 19 to be passed through the tibial insert channel 26 and secured to the tibial baseplate 14 in the tibial baseplate hole 30. The knee is then extended to position the cam post 19 in the femoral implant opening 74.

While this method is specifically recited herein, other methods may also be performed such as first attaching the cam post 19 to the tibial baseplate 14 and then passing the tibial insert 16 over the cam post 19. The tibial insert 16 may then be secured to the tibial baseplate 14 and the knee extended to engage the cam post 19 with the femoral implant opening 74.

Referring to FIGS. 33-42, an alternate embodiment of a prosthesis 410 includes a femoral implant 412, a tibial insert 416, and a tibial baseplate 14. The tibial insert 416 may be similar to the tibial insert 16 previously described above. In this embodiment the tibial baseplate 14 may be made of a cobalt-chromium alloy. Other biocompatible metals (particularly a titanium alloy), polymer, ceramic, or composite materials could also be used, or the tibial baseplate may comprise two or more different materials. In this embodiment the tibial baseplate 14 is rigidly attached to the resected tibia 2 by methods substantially similar to those previously disclosed herein, including but not limited to using cement, force fit, bone ingrowth, bone screws or other methods. As shown in FIGS. 34 and 35, the tibial baseplate 14 includes the hole 30 shaped to receive a post 419, which can provide a rotational stop when mounted to the tibial insert 416 similar to the embodiments previously disclosed herein. The cavity 22 provides a rotation axis 23 for the tibial insert 416. The post 419 may comprise a tubular body with a bore 417 passing from a superior end of the body at least partially longitudinally through the center of the post. The post bore 417 may be configured to receive a screw 420. The post 419 may comprise a taper 478 or notch extending from an inferior end of the post. The taper 478 may extend into the body of the post 419 and may be configured to fit like a key into the hole 30 of the tibial baseplate 14 in a manner substantially similar as previously described for cam post core 18. The screw 420 may be substantially circular in cross-sectional shape. The screw 420 may have a body and a head wherein the body may extend inferiorly from the head. The body of the screw may have a smaller diameter than the head. The screw 420 may engage the post bore by using threads, press fit, snap fit or any other means to fixedly attach a screw to a body. The screw 420 is capable of being released after it has been attached to the post 419. In this embodiment the post bore 417, at implantation, is plugged with the screw 420 which may be made of ultra-high molecular weight polyethylene. If removal of the post 419 is necessary, a threaded removal tool may be screwed into the post bore 417. The taper 478 may work as an anti-rotation feature on the post 419, with a complimentary feature in the hole 30 of the tibial baseplate 14, to aid in removal.

Similarly to the embodiment of baseplate 14 disclosed in FIGS. 4 and 5, the tibial baseplate 14 may comprise a tibial baseplate notch 40 positioned along a posterior side 44, of the periphery 38. The tibial baseplate notch 40 may allow room for retention of the PCL or another ligament posterior to the tibial baseplate 14.

Referring to FIG. 36, the femoral implant 412 is rigidly attached to the resected femur 1 at the femur's distal end, using cement, force fit, bone ingrowth, bone screws or other methods known in the art. In this embodiment the femoral implant 412 comprises a cobalt-chromium alloy; other materials suitable for this component include titanium alloys and ceramics, such as alumina or zirconia. A combination of materials may also be used. The femoral implant 412 is supported and guided by the tibial insert 416. Much like the previously disclosed femoral implant 12, this alternate embodiment of the femoral implant 412 includes a first condyle 58 and a second condyle 59 which extend posteriorly to a posterior end 62 of the femoral implant 412. During early to mid knee flexion (which may be the first 60 degrees of knee flexion in this embodiment) this motion takes the form of rotation about an axis 413, which may be a condylar axis about which the circular profiles of the condylar contact areas surround. The femoral implant 412 includes many of the features previously disclosed herein including the bone facing surface 66 and the trochlear groove 72 on the anterior end 60 of the femoral implant 412. This embodiment also includes at least one femoral keel 65 which may be circular in cross section (however, any geometric shape will do) which may extend from the bone facing surface 66 and penetrate the resected femur 1 providing greater security of the femoral implant 412 to the femur 1. The at least one femoral keel 65 may comprise two keels, one on each of the condyles 58, 59 extending from the bone facing surface 66 extending into the femur 1. The femoral implant 412 may also comprise a gap 75 bounded by the anterior end 60 and the condyles 58, 59. The gap 75 lies between the condyles and is configured to allow a natural PCL to pass through and be sustained without much interference from the femoral implant 412 or the prosthesis 410 as a whole. This embodiment of the femoral implant 412 does not have a cam feature for a cam post to interact with. Rather the gap 75 extends from the anterior end 60 to the posterior ends 62 of the first and second condyles 58, 59 and the gap 75 separates or runs between the first and second condyles 58, 59 as well. The first condyle and second condyles 58, 59 may curve cephalically, to match the contours of a natural distal end of a femur and are shaped to align with a first articulating surface 446 and a second articulating surface 447 of the tibial insert 416 respectively. The radius of curvature of the condyles 58, 59 may relatively match the same curvature of the articulating surfaces 446, 447 of the tibial insert 416. The condyles 58, 59 may be of various widths, sizes and curvatures depending on the specific anatomy of the patient or tibial insert 416. The surface curvature of the condyles 58, 59 may also vary to match the curvature of the specific tibial insert 416 chosen for the patient's mobility requirements.

Referring to FIGS. 37 and 38, an alternate embodiment of the tibial insert 416 may comprise a medial or first articulating surface 446 and a lateral or second articulating surface 447 which interact with the first and second condyles 58 and 59 respectively. The first and second articulating surfaces 446, 447 may also support the femoral implant 412. The first and second articulating surfaces 446, 447 have a complimentary radius of curvature to accept the first and second condyles 58, 59 of the femoral implant 412. The first and second articulating surfaces 446, 447 are bounded by a tibial insert periphery 452. The tibial insert periphery 452 extends around a body of the tibial insert 416. The tibial insert periphery 452 comprises an anterior facing portion 448 and a posterior facing portion 450. The tibial insert 416 may also comprise a more pronounced tibial insert cutout 456 than that as previously described for tibial inserts 16, 116. In this embodiment the tibial insert cutout 456 may extend more anteriorly into the body of the tibial insert 416 without intersecting a central axis of the tibial insert 416. The cutout 456 may provide for a greater area to maintain the natural PCL without much interference from the prosthesis 410.

Similar to the tibial inserts already disclosed herein, this tibial insert also comprises a tibial baseplate facing side 454 and a tibial insert boss 424 extending inferiorly, and positioned toward the medial side of the tibial insert 416. The tibial insert boss 424 may rotationally mate with the cavity 22 of the tibial baseplate 14. In this, and other embodiments, the axis of rotation of the tibial insert 416 is located in the first articulating surface 446. A tibial insert channel 426 may pass through a geometric center of the tibial insert 416. The tibial insert channel may pass at least partially through the tibial insert 416 and may pass entirely there through. The tibial insert channel 426 may be arc-like shaped and may be centrally located extending from the tibial baseplate facing side 454, and is shaped to slidably fit over the post 419. The post 419 provides stops for the rotation of the tibial insert 416 as it rotates about the rotational axis 23. The tibial insert 416 is preferentially made of either a cobalt-chromium alloy or polyethylene; however any other metal, polymer, ceramic, or composite, or combination may also be used.

Rollback is facilitated by the natural PCL. With the current prosthesis 410, as the knee flexes, the PCL causes the femoral implant 412 and the femur 1 to move in a posterior direction. Because of the conforming contact between the condyles 58, 59 and the articulating surfaces 446, 447 on the tibial insert 416, the tibial insert 416 also rotates in a posterior direction. This produces a knee motion very similar to the motion observed in the normal knee.

Referring to FIGS. 39-41, an alternate embodiment of a post 519 may comprise at least one feature 521, which may be a snap feature, which interacts with an alternate embodiment of a tibial insert 516 which may comprise at least one slot 525 for receiving the feature 521. All other features of the post 519, tibial baseplate 14, and tibial insert 516 are substantially the same as those previously described herein; however these alterations may be used with reference to all the different embodiments described.

Referring to FIG. 39, the feature 521 may extend from the superior point of the post 519; the feature 521 may extend in any direction non-parallel to the longitudinal axis of the post 519. FIG. 39 shows the feature 521 extending in either a medial or lateral direction. The feature 521 may deflect as it passes through a portion of a tibial insert channel 526 before entering the slot 525 of the tibial insert 516; however, the feature 521 may also be firm without deflection. Referring to FIG. 40, the tibial insert channel 526 may pass at least partially through the tibial insert 516 and may pass entirely there through. The tibial insert channel 526 may be arc-like shaped and may be centrally located extending from the tibial baseplate facing side 454 and is shaped to fit over the post 519. The tibial insert channel 526 may comprise a taper toward the superior end of the tibial insert channel 526. The taper may terminate in an access hole 527 with a smaller cross-sectional diameter than the cross-sectional diameter of the tibial insert channel 526. The access hole may allow for limited access by an instrument or tool to be inserted into the tibial insert channel 526.

In another possible insertion method of the post 519 into the tibial insert 516, feature 521 may not deflect and tibial insert 516 may be turned at an angle to allow passage of the post 519 and feature 521 without engaging the slot 525. After the post enters the tibial insert channel 526 the tibial insert 516 may be rotated into alignment with the tibial baseplate 14 wherein the feature 521 engages the slot 525. In either of the two aforementioned embodiments, the feature may alternately engage the tibial insert 516 on the superior facing surface of the tibial insert 516 between the articulating surfaces 446, 447 instead of engaging a defined slot.

Within the tibial insert channel 526 lies the at least one slot 525 for receiving the feature 521. The slot 525 may extend into the body of the tibial insert 516 in a medial or lateral direction, complimentary to the feature 521 to provide a capture for the feature 521 extending from the post 519. The slot may be elongated in a posterior-anterior orientation within the tibial insert channel 526 to allow the post to slidably engage the tibial insert channel 526 to allow some arc-like rotation of the tibial insert 516 during rotation of the tibial insert 516 about the axis of rotation 23; the post 519 providing a stop for the rotation of the tibial insert 516. FIG. 40 shows the slot 525 extending in a medial or later direction to correspond with the direction of the feature 521 in FIG. 39. The slot 525 may be positioned anywhere along the longitudinal axis of the tibial insert channel 526 within the tibial insert channel 526 provided that the slot 525 is capable of capturing the feature 521 to fixedly engage the tibial insert 516 to the tibial baseplate 14.

The feature 521 may be reversibly engaged to the tibial insert 516 as well and the tibial insert 516 can be disengaged from the tibial baseplate 14 if necessary. To remove the tibial insert 516 from the tibial baseplate 14 a user may pull on the tibial insert 516 to overcome the feature 521, or a removal tool may be inserted in the tibial insert channel 526 in the top of the tibial insert 516 to facilitate removal of the tibial insert 516 alone or removal of the post 519 along with the tibial insert 516. If removal of the post 519 is necessary, similar to the previous embodiment of the post 419, a threaded removal tool may be screwed into the post bore 417. The taper 478 may work as an anti-rotation feature on the post 519, with a complimentary feature on the tibial baseplate 14, to aid in removal.

FIG. 41 depicts baseplate 14 engaged with tibial insert 516 which is in cross section, to illustrate the interaction of the feature 521 with the slot 525 of tibial insert 516. The feature 521 engages with the slot 525 after passing through a portion of the tibial insert channel 526. The post 519 may terminate prior to entering the access hole 527 which may be simply because the post 519 has a greater cross sectional diameter than the cross sectional diameter of the access hole 527 which may prevent it from extending further into the tibial insert channel 526. However, the access hole 527 could have the same cross-sectional diameter as the tibial insert channel 526, and the extension of the post 519 within the tibial insert channel 526 may be limited simply by the length of the post 519 protruding from the flat superior surface 28 of the tibial baseplate 14. Another limitation of the post 519 extension may be by the fit of the feature 521 and the slot 525 the feature 521 interacts with.

In another embodiment, the functions of feature 521 and slot 525 may be reversed. The slot 525 may instead include projections which extend into the tibial insert channel 526 and the feature 521 on the post 519 may comprise grooves that interact with the projections in a similar manner as previously described but simply reversed.

In another alternate embodiment of each of the aforementioned embodiments, posts 419 and 519 may also be integrated into the body of the tibial baseplate thus making the post 419, 519 and tibial baseplate 14 one component instead of two components.

One potential advantage of all the embodiments of the above described embodiments is the use of exclusively hard materials such that wear particle generation can be reduced, reducing the chance of implant loosening. However, to be able to use exclusively hard materials requires a fully guided design—meaning a design in which relative motion between any two parts occurs along only one path which is provided in this disclosure. This is achieved with what is disclosed herein by creating two independent motion paths, in each of which motion occurs about only one axis. The first motion path is along the condylar axis 413 between the femoral implant 412 and the tibial insert 416; the second is along the rotation axis 23 in the cavity 22 of the tibial baseplate 14 as the cavity 23 interacts with the tibial insert boss 424.

Many alternative embodiments and variations exist and can be used in different combinations. One alternate embodiment is to vary the shapes of the contact surfaces, the articulating surfaces and the condyles, between the femoral implant 412 and the tibial insert 416, and/or the shapes of the contact surfaces, the superior surface and the tibial baseplate facing side, between the tibial insert 416 and the tibial baseplate 14. One alteration may be to apply a posterior slope to one or more of these surfaces, either over the entire surface or a portion. If a slope is applied to a portion of one of these surfaces, it is expected that sloping the lateral portion will be more effective in assisting natural knee motion. These sloping surfaces can be planar, curved, helical, or another shape. The implantation methods described previously for prosthesis 10 and its embodiments may be used with the embodiments described and illustrated in FIGS. 33-41 as well.

Other embodiments of this device may include the use of different materials and/or coatings. In addition to the materials of the those embodiments disclosed herein—cobalt chrome alloys and polyethylene—materials such as titanium and titanium alloys, nitinol, stainless steel, PEEK, and other metals, polymers or composites could be used, in any combination, in any of the embodiments of this device. Also, surface treatments to improve the wear and friction properties of wear surfaces may be added. One example of this type of surface treatment is titanium nitride; other coatings could have the same beneficial effect. Surface treatments to encourage bony attachment such as porous coatings, hydroxyapatite, and TCP may also be included in any of the aforementioned embodiments. Furthermore, surface treatments or additives in one or more of the materials used in this device could be used to provide beneficial effects such as anti-microbial, analgesic, anti-inflammatory, or other therapeutic properties.

Instrumentation may be specific to the aforementioned embodiments. FIGS. 42-49 show instrumentation that may provide insertion and removal options for the surgeon. It will be appreciated that the following tools may be used for any of the aforementioned embodiments of the prosthesis; however, the following description will describe the tools interaction only with regard to the first described embodiment. The description is therefore illustrative and not to be interpreted as all inclusive.

Referring to FIGS. 42-44, one embodiment of an instrument, which may be an insertion tool 600, may comprise a proximal portion 602, an intermediate portion 610 and a distal portion 622. The proximal portion 602 may comprise a handle portion 604 with a longitudinal axis. The handle portion 604 may comprise grooves 606 running substantially parallel to the longitudinal axis of the handle portion 604. The grooves 606 may provide greater grip for a surgeon. The handle portion 604 may also be substantially circular in cross section to allow for easier grip. The proximal portion 602 may also comprise a proximal end 608 which may be substantially flat and configured to be struck with a mallet. The proximal end 608 may provide for an impact point for a mallet to strike the insertion tool 600. A neck 609 may extend from a distal end of the handle portion 604. The neck 609 may be substantially circular in cross section but any geometric shape will suffice and the neck 609 may be smaller in diameter than the handle portion 604. The neck 609 adjoins the proximal portion 602 with the intermediate portion 610.

The intermediate portion 610 may include three arms which may be connected to form a U-shape. A first arm 612 which may extend in a non-parallel direction from the proximal portion 602 and the first arm 612 may extend substantially perpendicular to the proximal portion 602. A second arm 614 may extend from the first arm 612 in a non-parallel direction from the first arm 612. The second arm 614 may extend substantially perpendicular to the first arm 612. The second arm 614 may comprise a longitudinal axis that is substantially parallel, and offset from, the longitudinal axis of the handle portion 604. A third arm 616 may extend from a distal end of the second arm 614, the third arm extending in a non-parallel direction of the second arm 614. The third arm 616 may extend substantially perpendicular to the second arm 614, and parallel to the first arm 612, and toward the longitudinal axis of the handle portion 604. The first and third arms 612, 616 may be shorter in length than the second arm 614; however, the first and third arms 612, 616 need only to be long enough to prevent second arm 614 from coming in contact with the femoral implant 12. Likewise the second arm 614 is to be at least as long as the femoral implant is tall (from a superior to inferior perspective of the femoral implant). The geometric cross section of any of the arms, 612, 614, 616 of the intermediate portion 610 may be any geometric shape including, but not limited to, rectangular or circular.

The distal portion 620 may extend from the third arm 616. The distal portion 620 may extend opposite the end of where the second arm 614 and third arm 616 meet. The distal portion 620 may extend away from the handle portion 604. However, the distal portion 620 may extend along the same longitudinal axis of the handle portion 604 and the distal portion 620 may be substantially collinear with the handle portion 604. The distal portion 620 may include a distal tip 622 which may be substantially circular in cross section; however any geometric shape will suffice. The distal tip 622 is configured to engage the pocket 85 of the cam post 19. The distal tip 622 may provide a complimentary fit with the pocket 85.

One advantage of the offset of the intermediate portion 610 may be that it may provide a void which gives greater clearance from the femoral implant 12 and the resected femur. Greater clearance may reduce the chances of impacting the femoral implant 12 reducing the change of scratches or other damage to the femoral implant 12.

In one method of implantation, the insertion tool 600 is positioned on the prosthesis 10. The insertion tool 600 engages the pocket 85 once the cam post 19 has been placed in the hole 30 of the tibial baseplate 14. The insertion tool 600 is struck on the proximal end 608 with a mallet. The impact force of the mallet on the insertion tool 600 transfers the force to the cam post 19 forcing the cam post 19 further into the hole 30 and engaging the core notch 78 with the Morse taper, or similar taper, that is inside of the hole 30.

Referring to FIGS. 45-46, an alternate embodiment of an insertion tool is depicted. The insertion tool 700 may only provide a single offset in contrast to the double offset of the previous embodiment. The insertion tool 700 may comprise a proximal portion 702 which may include a handle portion 704 with a longitudinal axis. The handle portion 704 may comprise grooves 706 running substantially parallel to the longitudinal axis of the handle portion 704. The grooves 706 may provide greater grip for a surgeon. The handle portion 704 may also be substantially circular in cross section to allow for easier grip. The proximal portion 702 may also comprise a proximal end 708 which may be substantially flat and configured to be struck with a mallet. The proximal end 708 may provide for an impact point for a mallet to strike the insertion tool 700. A neck 709 may extend from a distal end of the handle portion 704. The neck 709 may be substantially circular in cross section but any geometric shape will suffice and the neck 709 may be smaller in diameter than the handle portion 704. The neck 709 adjoins the proximal portion 702 with an intermediate portion 710.

The intermediate portion 710 may comprise a first arm 712 and a second arm 714. The first arm 712 may extend from the neck 709 of the proximal portion 702 along the same longitudinal axis of the handle portion 704. The second arm 714 may extend in a non-parallel direction from the first arm 712. The second arm 714 may extend substantially perpendicular to the first arm 712 and away from the longitudinal axis of the handle portion 704. The second arm 714 may comprise a longitudinal axis that is substantially perpendicular to the longitudinal axis of the handle portion 704. The geometric cross section of either of the arms 712, 714 of the intermediate portion 710 may be any geometric shape including, but not limited to, rectangular or circular.

A distal portion 716 may extend from the second arm 714. The distal portion 716 may extend opposite the end of where the first arm 712 and second arm 714 meet. The distal portion 716 may extend away from the handle portion 704. The distal portion 716 may comprise a longitudinal axis that is substantially parallel, and offset from, the longitudinal axis of the handle portion 704. The distal portion 716 may include a distal tip 718 which may be substantially circular in cross section; however any geometric shape will suffice. The distal tip 718 is configured to engage the pocket 85 of the cam post 19. The distal tip 718 may provide a complimentary fit with the pocket 85.

The insertion tool 700 provides the similar advantage of the offset as the previous embodiment because the offset design may provide greater clearance from the femoral implant 12 and the resected femur. Greater clearance may reduce the chances of impacting the femoral implant 12 reducing the change of scratches or other damage to the femoral implant 12.

Using the insertion tool 700 is similar to the previous embodiment as well. The insertion tool 700 engages the pocket 85 once the cam post 19 has been placed in the hole 30 of the tibial baseplate 14. The insertion tool 700 is struck on the proximal end 708 with a mallet. The impact force of the mallet on the insertion tool 700 transfers the force to the cam post 19 forcing the cam post 19 further into the hole 30 and engaging the core notch 78 with the Morse taper, or similar taper, that is inside of the hole 30.

Referring to FIG. 47, another alternate embodiment of an insertion tool is depicted. The insertion tool 800 may a straight tool with no offsets in contrast against the two previous embodiments which each included at least one offset. The insertion tool 800 may comprise a proximal portion 802 and a distal portion 810. The proximal portion 802 may include a handle portion 804 with longitudinal axis. The handle portion 804 may include grooves 806 extending the length of the handle portion 804, the grooves 806 running parallel to the longitudinal axis. The grooves 806 may provide greater grip for a surgeon. The handle portion 804 may also be substantially circular in cross section to allow for easier grip. The proximal portion 802 may also comprise a proximal end 808 which may be substantially flat and configured to be struck with a mallet. The proximal end 808 may provide for an impact point for a mallet to strike the insertion tool 800.

The distal portion 810 extends from a distal end of the proximal portion 802. The distal portion 810 may extend along the same longitudinal axis as the handle portion 804 and be substantially collinear with the handle portion 804. The distal portion may be substantially circular in cross section; however, any geometric shape in cross section would suffice. The distal end of the distal portion 810 may comprise a distal tip 812 which may be substantially circular in cross section; however any geometric shape will suffice. The distal tip 812 is configured to engage the pocket 85 of the cam post 19. The distal tip 718 may provide a complimentary fit with the pocket 85. Use of the insertion tool 800 may be similar to that described for the previous embodiments. The insertion tool 800 engages the pocket 85 once the cam post 19 has been placed in the hole 30 of the tibial baseplate 14. The insertion tool 800 is struck on the proximal end 808 with a mallet. The impact force of the mallet on the insertion tool 800 transfers the force to the cam post 19 forcing the cam post 19 further into the hole 30 and engaging the core notch 78 with the Morse taper, or similar taper, that is inside of the hole 30.

Other embodiments may include a slide hammer incorporated into any of the embodiments of the insertion tool handle portion so that a separate mallet may not be required.

Referring to FIGS. 48-49, a removal tool 900 is illustrated. The removal tool 900 may comprise a proximal portion 902, an intermediate portion 910, and distal portion 912. The proximal portion may include a handle portion 904 which may be elongated and include grooves 906 for easier grip for a surgeon or user. The handle portion 904 may be substantially circular in cross section to provide for easier grip by a user. The proximal portion 902 may also include proximal end 908 which may provide an impact region for a mallet, if use of a mallet is necessary. The proximal end 908 may be substantially flat but could also be convex or concave.

The intermediate portion 910 may extend from the distal end of the proximal portion 902 along the same longitudinal axis as the handle portion 904. The intermediate portion 910 may be substantially circular in cross section; however any geometric shape in cross section would suffice. The intermediate portion 910 may be smaller in diameter than the proximal portion 902.

The distal portion 912 extends from the distal end of the intermediate portion 910. The distal portion 912 may be wider than the intermediate portion 910 in at least one plane. The distal portion may comprise a distal portion proximal end 914 and a distal end 916. The distal portion 912 may comprise a ramp 924 wherein each of the prongs 922 of the wedge 920 comprise the same ramp 924. The distal portion proximal end 914 may be greater in height than the distal end 916 with the distal portion 912 sloping, reducing in height, toward the distal end 916, thus forming the ramp 924. A slot 918 may extend from a distal end 916 at least partially toward the distal portion proximal end 914. The slot 918 may form a wedge 920 of the distal portion 912. The wedge 920 may be configured to allow passage of the cam post 19 in the slot 918 between prongs 922 of the wedge 920. The proximal end of the slot 918 may have a geometrical cross section which allows cam post 19 to fit flush against the proximal end of the slot 918 The wedge 920 with the prongs 922 may resemble a fork-like configuration.

The wedge 920 is configured to at least partially encircle a cam post 19 when a user desires to remove the cam post 19. The wedge 920 may slide along the superior surface 28 of the tibial baseplate 14. The prongs 922 of the wedge 920 may slide underneath the wings 76 of the intermediate portion 80 of the cam post core 18. The wedge 920 may be inserted simply with the force of a user grasping the handle and pushing or sliding, or the user may tap the proximal end 908 with a mallet to force the wedge 920 underneath the wings 76. As the wedge 920 is advanced further by use of a mallet or the user simply advancing it, the sloping nature of the distal portion causes the cam post 19 to lift up from the hole 30.

The insertion tools 600, 700, 800 and the removal tool 900 may each comprise stainless steel, which has good biocompatibility and the ability to be sterilized. Other metals, such as titanium and cobalt-chrome alloys, could also be used for these tools. Alternatively, these tools could be of composite construction, with a combination of metal and/or other materials. For example, the offset portions of the insertion tools 600, 700, 800 could be covered with a softer material, such as plastic or silicone rubber, so that it will be less likely to scratch any implant components it contacts. Similarly, the wedge 920 of the removal tool 900 could be made of a softer metal than the implants it contacts, such as an annealed stainless steel. The wedge 920 could also have friction reducing and/or scratch resistant coatings to prevent scratches of implant components.

Another example of composite construction is to have a metal core in any of the embodiment of the insertion tool handle and/or in the removal tool handle to transfer the impact force from the mallet, while having another material surround that metal. Such a composite construction may provide advantages such as enhanced ergonomics and reduced weight.

The present device and instrumentation may be embodied in other specific forms without departing from its spirit or essential characteristics. It is appreciated that various features of the above described examples and embodiments may be mixed and matched to form a variety of other combinations and alternatives; for example, using the cam post 19 with the tibial insert 116 or using tibial insert 516 with post 419. Likewise, using any of the instrumentation for insertion and removal on any of the prosthetic embodiments described herein. It is also appreciated that this system should not be limited simply to total knee prosthesis. As such, the described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the device is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope. 

1. An instrument for insertion of a knee prosthesis, the instrument comprising: a proximal portion comprising a longitudinal axis; an intermediate portion offset from the proximal portion, the intermediate portion comprising a longitudinal axis substantially parallel to the longitudinal axis of the proximal portion; and a distal portion comprising a distal tip and a longitudinal axis collinear with the longitudinal axis of the proximal portion, wherein the distal tip is configured to engage a post of a knee prosthesis.
 2. The instrument of claim 1, wherein the intermediate portion further comprises: a first arm non-parallel to the longitudinal axis of the proximal portion; a second arm substantially parallel to the longitudinal axis of the proximal portion; and a third arm non-parallel to the longitudinal axis of the proximal portion, wherein the first arm, the second arm and the third arm form a U-shape.
 3. The instrument of claim 2, wherein the intermediate portion further comprises a void between the first, second and third arms, wherein the void is configured to allow at least a portion of a femoral portion of the knee prosthesis within the void without the femoral portion contacting the instrument.
 4. The instrument of claim 1, wherein the distal tip comprises a substantially circular cross-section.
 5. The instrument of claim 4, wherein the distal tip is configured to be received in a pocket of the post of the knee prosthesis.
 6. The instrument of claim 5, wherein the pocket of the post of the knee prosthesis is positioned at a superior end of the post.
 7. An instrument for removal of a knee prosthesis, the instrument comprising: a proximal portion comprising a longitudinal axis; an intermediate portion comprising a shaft extending from a distal end of a proximal portion, wherein the intermediate portion comprises a longitudinal axis substantially collinear with the longitudinal axis of the proximal portion; and a distal portion comprising a wedge, wherein the wedge comprises at least two prongs and a slot, wherein the at least two prongs are configured to at least partially encircle a post of a prosthesis.
 8. The instrument of claim 7, wherein the at least two prongs engage wings extending outward in a medial and a lateral direction from the post of the prosthesis.
 9. The instrument of claim 8, wherein the wedge further comprises a ramp.
 10. The instrument of claim 7, further comprising a geometrical shaped cross-section at a proximal end of the slot, wherein the geometrical shaped cross section is configured to allow the post to fit flush with the proximal end of the slot.
 11. The instrument of claim 7, the slot further comprising a space large enough to allow for the wedge to slidably engage the post.
 12. A method for inserting a post into a knee prosthesis comprising: positioning a post within a hole of a tibial baseplate of a knee prosthesis; inserting a post at least partially within the hole of the tibial baseplate; placing a distal tip of an insertion instrument into a pocket on the superior end of the post; and advancing the insertion instrument forcing the post further into the hole, the post press-fitting into the hole.
 13. The method of claim 12, wherein advancing the insertion instrument forcing the post further in the hole further comprises striking the insertion instrument at a proximal end.
 14. The method of claim 13 wherein the hole further comprises a taper and the post further comprises a notch, wherein press-fitting the post into the hole further comprises wedging the notch of the post against the taper of the hole.
 15. A method for removing a post from a knee prosthesis comprising: positioning a distal tip of a removal instrument adjacent to a post, wherein the distal tip comprises a wedge, the wedge comprising at least two prongs, a slot, and a ramp; wherein the at least two prongs are configured to at least partially encircle a post of a prosthesis; sliding the wedge underneath a portion of the post; and advancing the wedge further underneath the post.
 16. The method of claim 15, wherein advancing the wedge further underneath the post comprises striking the removal instrument at a proximal end.
 17. The method of claim 16, wherein advancing the wedge further underneath the post further comprises lifting the post from a hole of the knee prosthesis. 